Small sculpture creation process

PREPARATION

Mild low carbon steel , often from recycled structural steel shapes , is sawed to size then machining and plasma cutting is used to create starting features. After grinding the work is heated in a propane forge to 1800 degrees F and hammered on an anvil to create desired surface texture.

THE FORGING PROCESS

The work is heated again to a yellow heat of 1800 degrees and forged under up to 60 tons of force in a hydraulic press. This causes a spontaneous deformation into a free form sculpture. The resulting form is unique on every piece. In a way it is a magical shape shifting process that always amazes me.

FINIISHING

The sculpture is welded to a base and abrasive blasted to remove fire scale. A chemical treatment and then a hand rubbed patina is applied to create the desired color. After signing the finish is sealed and protected by a spray coat of hard clear lacquer. Up to 20 steps have now been done including the final step of adding felt feet on the base. The sculptures can be maintained by cleaning with a soft cloth, wax can be applied but is not necessary due to the protective finish.